China high yield clay brick making machine factory

Introduction brick machine:
1.The brick machine may use the entire gangue, the entire shale, high parameter raw materials and so on powder fragments ash.
2.The brick machine suited the designed capacity annual output to fold the standard brick 120,000,000 above brickyard shaping the ideal equipment, the company start from 2003 to introduce Germany successively, the Italian vanguard technology and the craft, developed the JKR double putty strip high performance vacuum extruding machine.
3.The brick machine had squeeze out the pressure high, the output are high, modeled characteristics hardly and so on formation.
4.The brick machine uses the axis and the fuselage passes through the effectiveness, the quenching and tempering, quenching processing, reduces the tooth machine gear is the hard tooth face.
5.The brick machine articulation cutter bar is the self-centering structure, the aerosol reamer does not shake the head, the high chromium alloy material quality, the service life enhances greatly, this machine is the traditional brick's machine ideal substitution product.

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

 

 Technical parameters of brick machine:

Model	JKR50	JKR45	JKR40
productivity	12000-15000 Pieces/hour	10000-12000 Pieces/hour	8000-10000 Pieces/hour
Formation moisture content	15%-20%	15%-20%	16%-20%
Extrusion pressure	3MPa	2MPa	1.5MPa
Vacuum degree	0.09-0.095 (-MPa)	0.09-0.095 (-MPa)	0.09-0.095 (-MPa)

Clay brick making process

1. Raw material & fuel preparation and handling

1) Send clay raw material to box feeder with loader. Send the clay raw material to double-roll crusher for preliminary crushing .clay brick machine

2) Preliminary crushed material is conveyed to twin-shaft mixing machine for adding water and agitating through belt conveyer. clay brick machine

3) After mixing of the first working procedure, the raw material is again sent to intense agitation extruder and high speed fine pulverizing double roll grinder for supplement water and agitating the raw material. clay brick machine

2. Molding

1) The molding water content rate should be controlled within 16%-18%. clay brick machine

2) The vacuum pump will take out the air that entered into the extruding machine together with pug. The vacuum extruder will extrude the pug from machine mouth and then, carry out slitting & parting according to the required dimension. clay brick machine

3. Drying

1) When the unfired bricks cut by cutter and arranged into groups. clay brick machine

2) The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system. clay brick machine

4. Burning

1) After drying , the unfired bricks are sent onto  kiln by the dried brick cart,stacking bricks onto the kiln car for burning. clay brick machine

2) Unloading system The properly burned bricks

 We are manufactuter of claybrick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

 

Clay brick making machine pakistan

The extruder is the main parts of brick making plant and our extruder is suitable for producing all kinds of cell brick with material like clay, gangue, shale, fly ash.


Our machine has the advantage of:
1. High capacity with low power consumption.
2. Long working lifes:15 years( The same product from Henan factory only can be used for 2 years)
3. High cost performance.


It has the features of:

1.The spiral cut reamer of the machine adopts wear-resistance metal spray painting technologyso as to increase the working life.


2. We take use of the technology of aging, quenching and tempering to handle the main parts of extruder, such as the mixing shaft, cut reamer shaft and the whole body.

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

 

Advantages of clay brick making machine

1. Clay brick making machine main body is made from cast iron,main shaft and bearings one-time processing,good stability and long life service.

2. Harden surface gear of brick making machine was adopted in reducer. 45# Carbon-Containing Alloy Steel and 30 chrome molybdenum, chromium, manganese, titanium are used for making the gear. Alloy steel adopts the processes of high and medium frequency carburization. All these make the gear surface hard and abrasion resistant.

3. Shaft of brick making machine.

    40 chrome alloy(the intensity is 3 times of normal one), tempering and rubbing processes was adopted on the shaft.

4.  Lubricate system

Lubricate system to protect the gear and bearing

brick making process by brick making machine.

1.      Clay is loaded into box feeder. Belt conveyor which is under box feeder carries clay to primary roller crusher. The size of clay is 5 mm after crushing.

2.      Clay is crushed one more time by secondary crusher to 3mm. It is then transported by belt conveyor to mixer where water is added into clay.

3.      Clay entered into extrusion mixer where it is mixer and extruded to enhance the plasticity to make good brick. The brick machine extruded the solid and smooth mud strip.

4.      Mud strip is cut into green bricks with required size by column cutter and green brick cutter.

5.      Green bricks are sent to dryer for drying and kiln for firing.

Composition and work of red brick machine

Red brick machine is composed of two stages. Upstage is used for clay mixing and extruding, downstage is for clay band extruding. There are motors, reducers, and vacuum chambers to work with. Please check the following picture for details.

Baoshen clay brick machine manufacturer

   Baoshen clay brick machine manufacturer produce series products have more than 40 varieties and over 100 specifications.Our brick making machine have been exported to many countries worldwide. Great fame and popularity is won by our machinery.

1. Company overview

2. Workshops

Our company not only provides customer with various brick making machine,but also provides services like brick making process design, brick firing kiln design and constuction, brick dryer design and construction, brick factory turn key project.

Red brick machine

Red brick machine is an extruding & molding equipment with strong points of reasonable distribution of grains, homogeneity of moisture content, fit for raw material with low plastic nature. It is suitable for material such as coal gangue, fly ash mixture, shale, clay, etc. It adopts hard gear reducer. Use powerful or oil lubricant, with long life span, and it can guarantee the extruding pressure. Clutch is operated by electro or pneumatic, easy to realize automatic control

.

Other machines for clay brick making 2

6. Brick setting machine (brick making machine price list):

The automatic brick setting machine is mainly used for automatically setting the adobe in firstly yard burning tunnel kiln and secondary yard burning tunnel kiln. This device is controlled by cabinet and lifted by hydraulic lift, which has the features of high efficiency, saving manpower, easy maintenance, lowering cost, stable running and reliable.

7. Hydraulic ferry pusher:

The hydraulic ferry pusher is mainly used for transmitting drying car. This machine adopts synchronous motor, conversion running, outage, electric brake and single device, which can achieve the functions of ferrying, pulling and pushing. This machine is of reliable running and easy operation, which saves manpower and investing cost, and increase the production efficiency.

8. Bidirectional ferry pusher (brick making machine price list):

The machine is the auxiliary equipment used for tunnel type drying room in sintering brick and tile factory. It adopts Bidirectional hydraulic cylinder pusher, synchronous motor, conversion running, outage, electric brake, which are safe and reliable and has the features of convenient adjustment of thrust, fast pushing speed, steady braking, convenient maintenance and high pushing efficiency.

Other machines for clay brick making:

1. Box feeder:

Box Feeder is the feeding equipment which is used to balance and ration during brick producing. It is applicable to various bulk and block materials with controllable feeding speed and feeding quantity. It is the first part of red clay brick making machine.

2. High speed crushing machine:

High Speed crushing machine and wear on the roller machine is also a raw material crushing, squeezing, grinding equipment. The advantages of the device is low power, reasonable price, suitable for crushing clay raw materials. It is the second step of red brick making machine.

3. Double-shaft mixer:

Double-Shaft Mixer is used to mix water with crushed raw materials, increase the comprehensive quality of raw materials, greatly improve appearance quality and ratio of forming, thus it is indispensable raw material processing machine for red clay brick making.

4. Strip cutting and blank cutting machine:

Strip Cutting and Blank Cutting machine is mainly used to cut mud which is squeezed from extruder into qualified red clay brick during sintering brick production. The cutter is the new vertical strip cutting and blank cutting system designed and deceloped by our factory which adopts advanced automatic PLC control, combing with photoelectric, close positioning, pneumatic and electric servo systems and etc. It has advanage of high accuracy, easy operation, and simple maintenance an so on.

International customer visiting our clay brick factory to see the brick making machine:

1. After visiting our factory and our customers factory, we can talk about the details of the deal, choose types of brick making machine according to your requirement on capacity.

2. When customers coming, we can provide working site of clay brick making machine to see how the machines working and how is the process.

3.  After you order our machines, our factory can provide professional technician go abroad and help to install the brick making machine, teach your worker to operate the machine, impart the skills of brick making, make sure you can produce perfect bricks.

Company name:  Shaanxi Baoshen Machinery Co., Ltd.
Address:  No.8 Pingyang street, Meixian county, Baoji city, Shaanxi Province, PRC.
 Mob:  0086 13119147931
E-mail:  brickmachine1984@gmail.com                 
Skype:  brickmachine1984
MSN:   brickmachine1984@hotmail.com

The performance and features of red clay brick making machine:

1.Low noise when the machine working, low power consumption.

2.Automatic machine. After setting the size and strength of bricks, if the outlet bricks can’t reach the setted requirement, the unqualified bricks will return to the stock bin, after mixed, they will be pressed to the good bricks.
3.The machine adopts wear-resisting metal powder spray technology: the stirring shaft, twisted axis and body are processed by long time quenching.
4.The gear reducer is hard tooth face, and the clutch uses screw pressing patented technology, which improve the lifetime of our machine.
5.Reasonable design, compact structure, it can stable running without installing foundation bolts.
6.This machine can make solid bricks, big hole and large section of hollow bricks.
7.High efficiency, high extruding pressure, quick, convenient and reliable.

Company name:  Shaanxi Baoshen Machinery Co., Ltd.
Address:  No.8 Pingyang street, Meixian county, Baoji city, Shaanxi Province, PRC.
 Mob:  0086 13119147931
E-mail:  brickmachine1984@gmail.com                 
Skype:  brickmachine1984
MSN:   brickmachine1984@hotmail.com

Introduction of automatic clay brick making machine:

The clay brick making machine, on the basis of absorbing and introducing the experiences at home and aboard, designed by our factory, is new type machine for make bricks. The series of brick making machine is taking clay, shale, coal gangue, fly ash, mountain mud, silt, industrial tailings, sludge, etc. as raw materials, through crushing, mixing, brick making machine to make prescriptive cross-section of ordinary solid bricks, hollow brick and other products for building. Using the technology of our this brick making machine can recycle the wastes, save energy and reduce consumption, which has the obvious economic benefits and social benefits.

 Company name:  Shaanxi Baoshen Machinery Co., Ltd.

Address:  No.8 Pingyang street, Meixian county, Baoji city, Shaanxi Province, PRC.
 Mob:  0086 13119147931
E-mail:  brickmachine1984@gmail.com                 
Skype:  brickmachine1984
MSN:   brickmachine1984@hotmail.com