brick making process by brick making machine.

1.      Clay is loaded into box feeder. Belt conveyor which is under box feeder carries clay to primary roller crusher. The size of clay is 5 mm after crushing.

2.      Clay is crushed one more time by secondary crusher to 3mm. It is then transported by belt conveyor to mixer where water is added into clay.

3.      Clay entered into extrusion mixer where it is mixer and extruded to enhance the plasticity to make good brick. The brick machine extruded the solid and smooth mud strip.

4.      Mud strip is cut into green bricks with required size by column cutter and green brick cutter.

5.      Green bricks are sent to dryer for drying and kiln for firing.

FAQs regarding brick making machinery and brick making process

FAQ

1. Q: How many kinds of brick making machinery?

    A: In a brick making production line, there are usually 4 processes:

         Raw materials preparation, includes: box feeder, primary rolling crusher, fine pulverizing rolling crusher and etc.

         Molding process, includes: extruder, brick cutter and etc.

         Drying process, includes: drying cars, operation equipment.

         Firing process, includes: kiln cars, operation equipment, fans and etc.

2. Q: Raw materials for making bricks?

    A: Clay, shale, coal gangue, construction waste, city waste, fly ash and etc.

3. Q: What do I need to prepare before building a brick factory?

    A: Land investigation, investment budget, water and electricity, govenment licenses, find a           qualified supplier, make contract, initial design and etc. There can be a lot to prepare, but with the help of IBRICK, you can get clear guidance and one-stop service the whole time.

4. Q: Does your company undertake turn-key projects?

    A: Yes, we have turn-key projects in many countries, such as Russia, Xazakhstan, India, Iran, Bangladesh and so on. 

5. Q: Whats the brick types?

    A: Solid, Hollow,Logo solid .

6. Q: How many kinds of bricks drying way ?

    A: Tunnel dryer chamber , sunshine drying .

7. Q: How many kinds of brick firing way?

    A: local kiln , hoffman kiln (Hybrid kiln ), tunnel kiln .

8. Q: How many kinds of  firing bricks fuel ?

   A: Coal ,Gas, Oil .

Company name:  Shaanxi Baoshen Machinery Co., Ltd.
Address:  No.8 Pingyang street, Meixian county, Baoji city, Shaanxi Province, PRC.
 Mob:  0086 13119147931
E-mail:  brickmachine1984@gmail.com                 
Skype:  brickmachine1984
MSN:   brickmachine1984@hotmail.com

Clay brick making process

Following is the description of clay brick making process

1.taking clay with box feeder ,belt conveyor  carry clay to roller crusher to crush under 5 mm.

2.crushing clay under 5 mm, belt conveyor carry clay to double shaft mixer to mix clay.and then use fineness roller crusher to crush clay under 3 mm.

3.after fineness roller crusher,the clay is under 3 mm. belt conveyor  carry clay to extrusion mixer to mix again,which to enhance the plasticity to make good brick.and then extruding wet column brick with High pressure extruder brick machine

4.after extruding wet column brick,cutting column brick under 1.0-1.5 m,use the automatic brick cutter to cut piece brick.with different capacity.

5.after cutting bricks,manual stacking wet bricks on to dryer car, The dryer cart is sent to the inlet of drying chamber by ferry cart.

6. Dry the unfired brick in small tunnel dryer and the heat source comes from the residual heat of hoffman kiln.

7. After drying in small tunnel drying chamber, the unfired bricks are sent onto hoffman kiln by the tractor with Three wheel carts.

8. workers manual stacking dried bricks into the hoffman kiln

9.firing 24-30 hours,the hoffman kiln work circulate ,the fire cycle is one week.getting finished bricks every day due to your capacity. after firing well,manual unloading finished bricks on to the finished bricks cart .

Brick making process

1. Raw material & fuel preparation and handling 

1)Send clay raw material to box feeder with loader. Send the clay raw material to double-roll crusher for preliminary crushing . 

2)Preliminary crushed material is conveyed to twin-shaft mixing machine for adding water and agitating through belt conveyer.

3)After mixing of the first working procedure, the raw material is again sent to intense agitation extruder and high speed fine pulverizing double roll grinder for supplement water and agitating the raw material.

2. Molding

1)The molding water content rate should be controlled within 16%-18%.

2)The vacuum pump will take out the air that entered into the extruding machine together with pug. The vacuum extruder will extrude the pug from machine mouth and then, carry out slitting & parting according to the required dimension.

3. Drying

1)When the unfired bricks cut by cutter and arranged into groups, they are set by manual onto the green brick cart.

2)dry by sun every day.

4. Burning

1)After drying , the unfired bricks are sent onto hoffman kiln by the dried brick cart, workers stack the bricks into the hoffman kiln for burning.

2)The properly burned bricks are sent onto the Finished brick cart by workers.