brick making process by brick making machine.

1.      Clay is loaded into box feeder. Belt conveyor which is under box feeder carries clay to primary roller crusher. The size of clay is 5 mm after crushing.

2.      Clay is crushed one more time by secondary crusher to 3mm. It is then transported by belt conveyor to mixer where water is added into clay.

3.      Clay entered into extrusion mixer where it is mixer and extruded to enhance the plasticity to make good brick. The brick machine extruded the solid and smooth mud strip.

4.      Mud strip is cut into green bricks with required size by column cutter and green brick cutter.

5.      Green bricks are sent to dryer for drying and kiln for firing.

How to make bricks from clay

Detail description of how to make bricks

1.  Clay is transported to clay yard by wheel loader. Clay enough for one week production should be stored in clay yard.

2.Clay is charged into box feeder. Belt conveyor which is under box feeder carries clay to crusher.

3.Clay is crushed one or two times by crusher according to different quality and final product requirements.

4.Clay is then transported by belt conveyor to mixer where water is added into clay.

5.The brick machine extruded the solid and smooth mud strip.

6.Mud strip is cut into green bricks with required size by column cutter and green brick cutter.

7.Green bricks are sent to dryer for drying. Drying can be accomplished by tunnel dryer or simply by sun. Tunnel dryer usually employs the residual heat from kiln to dry bricks.

8.Dried bricks are sent to kiln for firing. There are two kinds of popular kiln: Hoffman kiln and tunnel kiln. Hoffman kiln is economical but needs labor. Tunnel kiln is 2 to 3 times expensive than Hoffman kiln but saves labor. Both kilns are energy efficient.

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Clay brick making process

Following is the description of clay brick making process

1.taking clay with box feeder ,belt conveyor  carry clay to roller crusher to crush under 5 mm.

2.crushing clay under 5 mm, belt conveyor carry clay to double shaft mixer to mix clay.and then use fineness roller crusher to crush clay under 3 mm.

3.after fineness roller crusher,the clay is under 3 mm. belt conveyor  carry clay to extrusion mixer to mix again,which to enhance the plasticity to make good brick.and then extruding wet column brick with High pressure extruder brick machine

4.after extruding wet column brick,cutting column brick under 1.0-1.5 m,use the automatic brick cutter to cut piece brick.with different capacity.

5.after cutting bricks,manual stacking wet bricks on to dryer car, The dryer cart is sent to the inlet of drying chamber by ferry cart.

6. Dry the unfired brick in small tunnel dryer and the heat source comes from the residual heat of hoffman kiln.

7. After drying in small tunnel drying chamber, the unfired bricks are sent onto hoffman kiln by the tractor with Three wheel carts.

8. workers manual stacking dried bricks into the hoffman kiln

9.firing 24-30 hours,the hoffman kiln work circulate ,the fire cycle is one week.getting finished bricks every day due to your capacity. after firing well,manual unloading finished bricks on to the finished bricks cart .

JKY55 fully automatic clay brick making machine for sale

1.Brief introduction of JKY55 fully automatic clay brick making machine for sale

Simple extruder with mixing box or not belongs to the first generation.The next generation came with the application of vacuum technology.A vacuum chamber is added before extruded portion.The operators can see the internal workings via the side observation room.This is a true stage of quality improvement.After vacuum stage,the intensity of the mud is much strengthened.S

2.Advantage of JKY60 fully automatic clay brick making machine for sale

1, reasonable design, compact structure, realize directional vibration, frequency conversion brake, and immediately cancel the energy consumption, without the artificial to plate cloth, greatly reduces the labor intensity.

2, fluctuation pressure, strong vibration, especially suitable for high strength block production, forming can stack (3-5) layer.

3, multi-usage, with different mould can produce various specifications of the block