Service for starting a brick factory

Our service:
1>Accept customer consultation, according to the customer demand; determine the scale of

    brick factory,providing solutions.

2>According to customer request, design and manufacture products.

3 >Provide customers in relevant technical documents.

4>Our company sent engineering and technical personnel to the customers scene, planning for

    the optimal design of the flow field, and the solutions.

5> Assist client protocol construction scheme.

6>On-site training personnel.

7> Appoint special after-sale service staff, arrived at the scene guide clients installation and commissioning.

8>Regular visit customer, consult with the customer feedback, come true with the customer's two-way communication.

China clay brick making machine(Vacuum Extruder for red and clay brick)

Product introduction

The JKY series are advanced twin-stage vacuum extruder which draw lessons from the developed domestic, abroad experiences and design to make.

They are mainly made of high quality steel with features of reasonable structure, sturdy and durability. And they have strong applicability, high efficiency, easy maintenance but lower energy consumption.

The machine's axles, gear and other important spare parts extend the service life which are made by carbon steel and alloy steel through modulation or quench's heat treatment procession.

The dialing mud plate's transfer and material level control are fixed with protecting device which improves the plant efficiency of breakdown maintenance. And it also makes sure that it can't easily damage the main spare parts during usage.

The reamer adopt the floating shaft structure which can eliminate and reduce the machine's shacking and rocking times because of curve in principal axle after long time usage.

The blade of the reamer adopt the wear-resistant metallic material coating technology which make its life is four times to seven times longer than the common reamer. The lead has the function of light pressure delivery and high pressure extrusion which make the machine save energy from fifteen percent to thirty percent.

They are applicable for the production of high-rate hollow bricks with the materials of coal gangue, shale, high-volume fly-ash, urban construction waste, gangue waste, inferior soil.

Vacuum clay brick making machine supplier in China

Main Use of Vacuum Clay Brick Making Machine 

                                   

The machine applies to clay, shale, coal gangue, fly ash, slag, mountain mud, silt, etc. as raw materials to carry out a strong mixing, vacuum processing, and then the screw auger extrusion system to produce provisions cross-section of ordinary solid bricks, hollow bricks, and other products.

Main Features of this Machine

First, The trowel of this machine uses wear-resistant metallization technology; mixer shaft in above stage, main shaft of trowel and the body of machine are worked over by the aging, quenching and tempering;

Second, Gears of reducer are hard tooth surfaces; clutch adopts screw press patented technology, which improves the service life of our equipment.

Third, At the same time, with reasonable design, compact structure, this machine can operate stably without having to install anchor bolt and greatly reduce  the power consumption in the operating process due to shave.

JKY55 fully automatic clay brick making machine for sale

1.Brief introduction of JKY55 fully automatic clay brick making machine for sale

Simple extruder with mixing box or not belongs to the first generation.The next generation came with the application of vacuum technology.A vacuum chamber is added before extruded portion.The operators can see the internal workings via the side observation room.This is a true stage of quality improvement.After vacuum stage,the intensity of the mud is much strengthened.S

2.Advantage of JKY60 fully automatic clay brick making machine for sale

1, reasonable design, compact structure, realize directional vibration, frequency conversion brake, and immediately cancel the energy consumption, without the artificial to plate cloth, greatly reduces the labor intensity.

2, fluctuation pressure, strong vibration, especially suitable for high strength block production, forming can stack (3-5) layer.

3, multi-usage, with different mould can produce various specifications of the block

Advantage of Clay Brick

Strength & Longevity

The Chinese standard of minimum compressive strength for paving material is ≥23MPa. The compressive strength for concrete brick is about 30MPa, but our clay brick can be ≥50MPa. This is why the clay brick has longer life, which is 3-5 times as long as concrete brick.

Safety & Environmental Protection

The Clay Brick is made by high temperature firing, it is unfading, non-glazing, and without radiation. Meanwhile, the Clay Brick has fine water permeability and water retention, so it can well adjust the air humidity and then relieve urban heat island effect.

Economy & Culture

Although the disposable investment for Clay brick is more than concrete brick, the beauty of architecture will not dissappear as the time passing by, and the clay birck need not the anaphase frequent maintenance. The color or clay brick will not fade but more pure and beautiful with the ultraviolet irradiation and acid rain erosion. So, it is very valueable investment in the long run. 

Major Technical Parameters for Tunnel Kiln

Major Technical Parameters for Tunnel Kiln

Kiln Length	144.35meter
Cart numbers contained	33pcs
Inner width	4.6meter
Stacking height	1.63m (5layers with300mm, firing shrinkage about 3%, clearance between top about 80mm)
Firing temperature	950°C~1000°C
Firing cycle	25.2hour
Fuel	natural gas+coal dust (internal consumption)
Firing yield	95%
Thermal consumption index	1600~1850KJ/Kg products
Single channel annual output	12.5million bricks
Channel numbers	1pcs
Tunnel kiln Inner specification	144.35*4.6*2.14m
Tunnel kiln outer specification	144.35*6.4*3.09m

Fire clay brick tunnel kiln

Tunnel kiln system:

The technology choose flat celling tunnel kiln. The tunnel kiln has complete system of

smoke discharging, cooling, heat releasing, pressure balancing under the kiln car, running and

test system. Baking curve inside of the kiln will be more reasonable through the adjustment of those system.

There are entrance and exit doors at both ends of the tunnel kiln. At the entrance side, there is a preparatory room, and a cut-off door between the preparatory room and the kiln joint zone. Thus it effectively avoids entering the cold air and ensures the baking system of the kiln.

Tunnel kiln structure:

1. Red brick is laid for the pre-heating zone and cooling zone where the temperature is below 200°C. The rest part, baking zone and the innermost wall of insulating zone are adopting clay refractory brick. The clay insulting bricks will be used for laying the insulting area. Meanwhile, refractory fabric felt (for the relative part of temperature curve above 600 Celsius) or rock wool felt will be used for stuffing and red bricks will be laid on the external wall.

2. Kiln roof structure:

a. One kiln car space remained in low temperature zone on both sides, which adopt cast-in concrete top slab. For other position, clay material plate, hanger plate through davit hang under H type steel beam by cast product. Both sides wall body support the main beam’s weight.

b. High aluminum cotton ,refractory fibro felt, rock wool felt, rock wool board are put on the refractory hander plate, which compose complex insulation layer.

c. The crack between the top plates will be impacted by high aluminum fiber.

d. High temperature binder is being filled up to the gap between the boards, and is being painted on the upside of the insulating layer, thus to ensure the material’s insensitivity and structure’s durability.

Brick making machine south africa

Features of brick making machine south africa.

1.high quality carbon and alloy steel weld , remove welded stress by quench’s heat handling

2.use floating trowel with wear-resistant metallization technology

3.reasonable structure , optional installation , high pressure extrude

4.low energy consumption , high capacity , easy operation and maintenance

5.ISO 9001 ; 2008

6.suitable for various of multi-hole , solid and hollow bricks with shale , coal gangue , coal ash , clay , industrial tailings and other raw material

7.different soil quality and material adjust technical parameter

8.48-year credibility & quality assurance

Functions:

It is appliable for the production of solid brick , load-bearing perforated brick , and hight-rate hollow brick with the material of coal gangue , shale , high-volume fly ash , urban construction waste , gangue waste , inferior soil .

More than 20 sets of brick making machine have been sold to south africa.

Clay brick machine factory introduction.

Clay brick machine factory is specialized in the field of full set machinery of automatic brick making machine. After 20 years' development, our factory has a contingent of top-north researcher, an advanced manufacturing technology, perfect detection means, and a complete quality assurance system, According to the inferior soil, coal gangue, shale, fly ash and other waste residue, the technicists design energy-efficient vacuum extruder, automatic strip and brick cutter, full-auto setting machine, double-stage crusher, electric excavator, green brick delivery trolley, unloading trolley,etc.

Over the years, Our factory always aim to high quality and technology development, orient to market and credibility, and gain a stable marketing system and a customers group. We now have international market as  Kazakhstan, Kyrgyzstan, India, Banglaedsh, Africa and other countries and praised byusers.