We
supply full set of turnkey project for production line, including the
complete line design, engineering management, civil engineering of kiln
and drying chamber, the foundation building, supplying, installation of
all the equipments, the supplying and installation of compressed air,
water and power system and etc. After we complete the whole project, we
will pass the production lien to customer for using directly.
The main equipments on the brick producing line we can supply as bellow:
1.Raw Material Treatment Machine---------Box Feeder, Double Shaft Mixer, Crusher, Conveyor.
2.Brick Forming Machine--------Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine
3.Drying System--------Small Suction Tunnel Drying Chamber, Single Layer Dryer
4.Firing System---------Hoffman Kiln, Tunnel Kiln
5. Automatic Brick Loading and Unloading Machine, Robot Brick Loading Machine.
The business scope of our company is:
1. Turnkey project of brick plant
2. Design & Build Complete Modern Brick Plant
3. Consultancy Services for Brick Plant
4. Retrofit and Modernize of Existing Brick Plant
5. Supply Brick Making Machinery
6. Build Dryer & Kiln
The chamber dryer is suitable for the drying of big size bricks and high hollow ratio brick.
It is usually installed in the full automatic brick making plant which has the advantage of high automation, high capacity.
Hoffman kiln project
This
producing line adopts the new type hoffman kiln. This hoffman kiln have
the impeccable firing system, exhausting system and afterheat system.
It will produce the regular clay sintering bricks through adjusting all
the systems and make the firing temperature more reasonable.
Hoffman
kiln adopts the reinforced concrete foundation, the wall be built by
the normal sintering brick, the fire hole and heat suction mouth be
adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.
Clay Brick Drying Chamber for Clay Green Bricks Drying .
1.
This design adopts small section drying chamber with flattop. It is
with brick & concrete structure, with precast-concretetop plate,
partition wall with thickness of 240mm, side wall with thickness of
490mm, top layer and insulating layer with thickness of 500mm.
2.
The heat source of drying chamber is the waste heat from hoffman kiln,
which will be supplied to each drying chambers through air channel by
heat-supply blower from the chamber bottom. The drying chamber set up
air-feeding system, moist-releasing system and testing system. Bottom
layer bricks are ending-up setting method, so that to improve the drying
efficiency and quality.
3. In order to save energy, reduce the CO2 and SO2 emission
and take full use of the heat, green bricks are dried by the tunnel
drying chamber with small size cross section. Heat resource comes from
the remaining heat of the hoffman kiln.
Green
bricks come from the cutter then being put on the drying cart by man
after bricks distributing and transferring machine, and then it will be
sent to the drying chamber by the ferry pusher.
4. The fuel coal is calculated on the basis of 5000x4.18 Kilo Joule / Kg.
Introduction of fired clay brick tunnel kiln :
Tunnel
kiln for brtick drying and firing is the most popular kiln to adopt for
building clay brick making process, It is easy to design for automatic
production line compare with traditional box model kilns, We can offer
best design for the customer, in order to reduce the cost and increase
the production rate.
In general, brick making process divides to four processes
(1) raw material treatment
(2) brick making
(3) dry for brick
(4)
firing for brick, every process will have great effect for the brick
products, so we plan to control by microprocessor to reduce the mistake
of people and increase the quality of products.
Please contact us for more information. Our company
email is brickmachine1984@gmail.com.Contact number is 008613119147931.
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