Brickmachine

2015年9月21日星期一

Technical specification of concrete block making machine (008613119147931)

Main Machine Size	185016502650mm	Molding Cycle	16-20s
Vibration Frequency	3800-4500times/min	Gross Power	42.5kw
Block Pallet Size	88080025-30mm	Gross Weight	8.5T
Rated Pressure	32Mpa	The dimension tolerance of finished products	0-2mm
Field Areas Required	3800-4500sqm	Operating Workers Required	5-7 ones

Items	Size(LWH)(mm)	Molding time(Sec)	Pcs/mould	Production Capacity Pcs/hour	Production Capacity /Pcs/10h
Road Paver Block	20010060	17-20	24	4320	43200
Interlock Block	222110100	17-20	18	3210	32100
Spanish Block	25025040	17-20	6	1080	10800
Hollow Block	400200200	16-18	6	1080	10800
Porous Block	24011590	16-18	18	3240	32400
Solid Block	24011550	16-18	36	7560	75600

1.Five Big Advantages of concrete block making machine

A.	The machine can work automatically by itself with PLC control system, which is Siemens.And if there are something wrong with the machine, PLC can tell problems.Good design and easy operation make you feel the greatness of technology.
B.	The advantages of Germany Siemens PlC Control System and siemens touchable screen.
	1.PlC can control the block making machine automatically without any labour.
	2.PLC can be set parameters of different materials.
	3.PLC can shoot problems directly.
C.	The hydraulic parts is imported from Taiwan of China,Japan and Germany.
D.	Frame of machine is using super strong steel with special welding techniques. So it is tough and strong.
E.	High quality of mould:Mould is an important part of machine. The steel is standard materials for making moulds.We have many procedures like adding carbon and boron, back fire for three times, polishing,wire cutting and so on.And the geomitry of the moulds is standard too.

Please contact us for more information by brickmachine1984@gmail.com

2015年9月17日星期四

Supply clay brick tunnel kiln

The investment of kiln and dryer about 60~70% of whole project, we have professional team for kiln construction and supervision, most of the brick project facing problem from kiln and dryer. But we are good helper in dryer and kiln.

1.We majors in the abroad & home fired-brick designing, kiln designing, factory building designing and turn-key project.

2.We have many professional specialists, among which 6 are professor-level engineer and 10 are of high title.

3.We have accomplished over 50 brick projects of engineering, trading, technical support in Asia, Africa and South American countries.

4.We have also successfully constructed over 20 production lines in China.

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

2015年9月9日星期三

Clay brick Vacuum Extruder (008613119147931)

1. We have professional excellent mechanical and kiln engineers, who can design perfect designing
flowchart for the client to construct efficient and reasonable brick making production line.

2. Our clay brick making machine are applicable for the production of high rate hollow bricks & solid bricks with the materials of coal gangue, shale, high-volume fly ash , urban construction waste, gang waste, inferior soil.

3.Our clay brick making machine have the features with reasonable structure, highly efficient, easy
maintenance, low energy consumption, high quality with competitive price, stable performance,
high reliability.

4. We have Approval/certification for clay brick making machine:ISO9001:2000,GB/T 19001:2000

5. We are one of the few brick machines manufacturing companies which appoint by the Chinese
Brick&Tile Association.  We have had some customers in India, Bangladesh and other countries,
and even now we have helped one customer building the tunnel kiln in Bangladesh.  And we sold
many machines to Bangladesh, India, Nepal, Vietnam and other countries, and some of them even
buy our machines twice or more. So we can promise you the good quality and perfect after sale service.

2015年8月23日星期日

Whole Brick Plant technical flow description (www.firedbrickmachine.com)

Whole Brick Plant technical flow description

Clay and Coal Material Prepare and Treatment

By the Bulldozer or Loader to send the raw clay to the box feeder, the box feeder adopted the valve
controller, it can control the feeding quantity according to the requirements. Then, the raw clay through
the belt conveyor go to double-roll crusher for crushing.

Coal will be crushed by the coal crusher and being piled up. Then by labor vehicle or loading machine
send the coal to coal feeder, which adopt valve controller, can control the coal feeding quantity according
to requirement. Through the belt conveyor, coal powder will go to normal rolling crusher, together with
the clay crushing, coal powder and clay will be mixing completely.

The clay will receive second time mixing by fine pulverizing double roll grinder, in order to get the proper
grain size. By water adding again and mix, extrude, cut up, so that to get a better molding quality.

Molding

Extruding machine is the key equipment among the whole production line, its performance are required
as follows:

1) They can meet the need of different specification and hole shapes of the brick;

2) The vacuum degree is -0.092Mpa, the extruding pressure is 2.5-3.0Mpa;

3) The hourly output per set is more than 7000pcs bricks.

Moisture content when molding is controlled to 15%-18%.

Cutting and stacking

The columns will be cut into the required adobes by cutter, then the green brick be pulled distance by the
distributing machine and stacked onto the drying car by labor. The drying cars are transported by labor
to hydraulic ferry pusher at the inter end of drying chamber and be sent into the drying chamber.

The green wet brick will become to the requested semi-finished products after adding heat.

The dried car be sent into the hoffman kiln by the trailer what be pulled by the small tractor, stacking
the brick into the hoffman kiln by labor.

The brick bodies go through the pre-heat, firing and cooling, then be sent to the storage yard by labor.
Drying

In order to save energy, reduce the CO2and SO2 emission and take full use of the heat, green bricks are
dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining
heat of the hoffman kiln.

Green bricks come from the cutter then being put on the drying cart by man after bricks distributing and
transferring machine, and then it will be sent to the drying chamber by the ferry pusher.

Firing

Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car
onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.

2015年5月18日星期一

Technical description of one small tunnel kiln (008613119147931)

1.Length of kiln:90m

2.Hearth using size: L60m×W1.4m×H1.3m

3.Furnace body size: L60m×W2.9m×H2.8m

4.Designed daily output: min. 20000pics/day/24hours

5.Kiln car: 35 pics

6.Car size:L 1.7m×W 1.1m×H 0.7m

7.Fuel: PNG\LNG

8.Designed average gas consumption: (PNG)100-120m³/hour,(LNG)70-90Kg/hour

9.Heating mode: Heating in the high temperature zone from the bottom at two sides

10.Qty of burner: 8pairs (16pics)

11.Ignition method: Automatic

12.Temperature control: Automatic constant temperature,temperature adjustable

13.Temperature control point: 16 pics

14.Temperature measuring point: 10pics

15.Smoking way:  motivity smoke at kiln side, residual heat utilization

16.Driving mode:  hydraulic push rod promote,speed adjustable, car outer circulation

17.Kiln car stay time: 40-60minutes/time

18.Mainly temperature distribution