High efficiency hydraulic block making machine

1.Brief introduction 
QT4-18 concrete block making machine produces various kinds of bricks/blocks, including colorful bricks which are fed with layered material, through-the-body tiles, dock linkage blocks, road's curb bricks, sod bricks, hydraulic blocks, hollow blocks, perforated bricks, standard bricks and so on.

2.The Features of QT4-18:
1.Automatic pallet feeder, hydraulic operated, controlled by PLC
2.Automatic material feeder in the moulds, hydraulic operated, controlled by PLC
3.Automatic material feeder, hydraulic operated
4.Automatic stacker for lifting the pallets with bricks and laying on working table.Powered by 04 H.P.Geared motor
5.Finished bricks conveying conveyor
6.Auto batching system of 3 bins for raw material and screw conveyor for the cement
7.Weighing of the material on the belt conveyor with digital indicators and auto discharge
8.Automatic color feeder with hopper and color mixer for pavers

Block Shaping Machinery

The serie of Block Shaping Machinery, which meet the state standards of GBT8533-1998, are excellent in performance, high in efficiency, and lower in energy consumption. Since putting into the market, good econnomic profits and social benefits have been achieved. They are ideal equipment for high quality cement blocks. The products made by them can be piled up(3-5layers) immediately after they are shaped.

Characteristics of the Cement Block
Nine characteristics compared with clay brick:
1. Not using the clay as raw material to destroy any field
2. Making use of three industrial wastes to chang wastes into valuables
3. Not using fire to bake blocks and not building kiln to save resoures and fields
4. No chimney to protect the inviroment and avoid polution
5. Production process is simple, they can be made everywhere
6. Low investment and achieving much faster results, customers can profit in half a year after investing.
7. The block can be produced all around the year
8. Good looking, construct convenintly
9. Technical criteria is better than those of red brick and green brick

JKY55 brick making machine

Product characteristic

JKY55/50-35 brick making machine is an extruding & shaping device for hollow brick production line. It is suitable for hollow bricks with highly ratios hole, sintering bricks highly contained fly ash, low plastic glues soil brick, as well as the production of gangue and shale bricks. It enjoys many advantages: structure novel, technique advanced, high extruding, big capacity, highly vacuum degree, so it can instead of imported equipment. It is controlled by air clutch and is sensitive, convenient and reliable. It has been named excellent product by national authority department. It is exported to Bangladesh, Sudan, Egypt and so on, and gaining the high appreciation. 

Operation and Precautions of JKY55/50-35 brick machine: 
1. This brick machine opening, core head, core rod should be replaced and adjusted in time. While they are abraded to some extent, the sizes of tile will be affected in clay brick production line.
2. The wearing parts should be repaired and replaced when they are abraded after a period of use, or the product quality and output will decline, such as reamers, stirring blades and mud pressing board.
3. When you want to stop the machine, stop feeding first, and then squeeze out the clay inside the machine, in order to avoid the overload at next startup. Don't reboot the machine if the air pressure is lower than 0.5MMpa. The friction plate is easily burnt if the air pressure is not enough in clay brick production line.
4. The machine and all the bolts should be stopped and checked after six to eight hours' work for the first time to make sure if there is looseness. If yes, fasten them in time. If the machine is stopped for more than one day, all the clay material should be squeezed and cleaned out, trying to avoid the damage by the dry clay.

Qt10-15 Fully Automatic Conrete Block Making Machine

Features:
1) Uses Germany Siemens PLC control system and Siemens Touch Screen.
    A. Visualization screen with easy operation;
    B. Is able to set up, update and amend the production perimeters, to maximize the production output;
    C. Dynamic display of the systems status, automatic trouble shooting and warning notice;
    D. Has automatic-locking function, avoiding mechanical accidents caused by operational mistakes;
    E. Is able to troubleshoot the machinery via teleservice...
2) Uses high-dynamic proportional and directional valves, which automatically adjust the oil flow and pressure as per specific working requirements, to buffer the hydraulic cylinder when working; Uses integrated high-pressure and soft oil pipes, with easy installation;
3) Uses multi-shaft rotating and compulsory feeding, which greatly improves the density and intensity of the blocks, and reduces the feeding time as well;
4) Integrated structure of vibrating and moulding platforms, which reduces the weight of the machine, and improves the vibrating efficiency;
5) Uses double-line aero vibration-proof system, which reduces the vibrating force on the mechanical parts, improves the using lifetime of the machine, and reduces the noise;
6) High-precision guide bearings are used to assure the precise movement between the tamper head and the mould;
7) Heavy-duty machine frame, which uses high-intensity steel and advanced heat treatment, is wear resistant.

Raw Material:
sand, gravel, stone, cement, can add a lot of fly ash, slag, steel slag in coal gangue, ceramic, perlite, construction waste, domestic waste and other industrial waste,etc.

Advantages:
-Only 3 persons can perform the whole production line, feeding material, controlling the central control system, driving the forklift.
-Adopt the Siemens PLC control system.
-Produce brick about 14400~19200pcs/8 hours.
-brick moulds can be selected by customers' requirements.

QT6-15 Block machine

QT6-15 automatic complete block forming machine is completely controlled by PLC system. By operating its computer interface, the random signal analysis, fault diagnosis and parameter setting-up of all kinds of materials can be achieved easily.

The material stock hopper and the material feeding hopper are separated, to each other, for the purpose of quantitative feed of materials, which can effectively control the advance liquidation of some concrete and reduce the feeding time.

Its unique material-feeding device can quickly and evenly discharge the materials into the moulding box so that the weight error in finished products can be reduced to the minimum.

For its frame structure, super-strong shaped steel bars are used; For its electronic and hydraulic systems, most the important elements are imported. So, all of these have ensured the stability and reliability of the machine in long term of operation.

This machine has good applicability, it not only can be used for producing concrete blocks of high strength, but also for pulverized coal ash bricks. Cinder bricks, mine slag blocks, and so on. Only by changing different moulds and dies, the hollow blocks and solid blocks of different specifications.

Full Automatic Cement Brick Making Machine

Features of Full Automatic Cement Brick Making Machine

1.Crank link is mechanism is employed. It transmits the circular motion of crank into thestraight reciprocating motion of the mobile frame, this ensure the pallet moving smoothly and transmitting products stably.

2.The upper and lower slider are made of thick plates. The column sleeve and slider are connected by screw, which makes it is convenient to change the copper bushing.

3. Steel alloy components firm and durable 360 degree rotation feeding fall fast materials
can distribute evenly.

4. As for the movement parts of the stacker, we use swing link. This transmits the circular
motion of the swing stem into the straight reciprocating motion of the mobile frame. The pallet
will uniformly accelerate and move smoothly, which makes its easy to operate.

5. PLC and touching screen are products from Siemens, German.One electronic cabin control
both the block making machine and the stacker, which makes it easy to operate and perform
failure diagnosis.

6. The hydraulic units used Youshun, Taiwan, which ensure the good performance of the machine

7. The machine frame is welded by using special thick walled rectangle welding method. The
transmission shaft and gears are made of alloy steel which makes them much stronger and more
durable

8.The lift motor of the stacker employs with cone form motors, the lift chain using 16A chains
which bear weight up to 6T. The machine plate is welded by using special thick walled rectangle
welding method, which makes the machine plate more stable.

HQTY9-15 Block/Brick making machine i

HQTY9-15 Block/Brick making machine is a multi-function block machine, such as hollow block making machine, solid block making machine, interlock making machine and paver block making machine. What's more it can make all kinds block, just only change the mould. Adopting table vibration plus head press vibration (the head press has three oil cylinders) to imorove the block of density and intensity. Using the Mitsubishi PLC and touch screen controller come from Japan and Taiwan, self diagnosed for trouble shooting.



 1. Automatic weighing system
 2. Twin shaft compulsory mixer
 3. Mitsubishi PLC, Touch screen control unit
 4. Hydraulic proportional relief valve automatically adjust the oil flow and speed
 5. Heave duty frame of steel structure for heave working
 6. Mould heat treatment with wire cutting
 7. One production line can make all kinds block, just only change the mould

Specification

Production:                                          9pcs/mould, 13,000pcs/8 hours(Hollow block:400x200x200mm)
                                                              5pcs/mould, 37,000pcs/8 hours(interlock:240x130x60mm)
                                                              50pcs/mould, 75,000pcs/8 hours(solid block:240x115x53mm)
                                                              33pcs/mould, 49,000pcs/8 hours(paver block:200x100x60mm)
working cycle time :                           15-20s
Main machine dimension:                 3560x2600x2950mm
Main machine weight:                       10.5t
Main machine power:                        42kw
Vibration machine force:                  70kn
Pallet size:                                          1350x720x30mm
Factory area:                                       800 square meters