Technical description of one small tunnel kiln (008613119147931)

 1.Length of kiln:90m

 2.Hearth using size: L60m×W1.4m×H1.3m
  
 3.Furnace body size: L60m×W2.9m×H2.8m
  
 4.Designed daily output: min. 20000pics/day/24hours
  
 5.Kiln car: 35 pics
  
 6.Car size:L 1.7m×W 1.1m×H 0.7m
  
 7.Fuel: PNG\LNG  
  
 8.Designed average gas consumption: (PNG)100-120m³/hour,(LNG)70-90Kg/hour
  
 9.Heating mode: Heating in the high temperature zone from the bottom at two sides

10.Qty of burner: 8pairs (16pics)

11.Ignition method: Automatic

12.Temperature control: Automatic constant temperature,temperature adjustable 

13.Temperature control point: 16 pics

14.Temperature measuring point: 10pics

15.Smoking way:  motivity smoke at kiln side, residual heat utilization

16.Driving mode:  hydraulic push rod promote,speed adjustable, car outer circulation

17.Kiln car stay time: 40-60minutes/time

18.Mainly temperature distribution 

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

Detailed description of how tunnel kiln works ( brickmachine1984@gmail.com)

The tunnel kiln method is an advanced mechanical technology with good working condition, low labor strength, and less labor. The kiln can be easy to get the designed high output. The product has no color difference, and the brick has regular shape which is straight and angular. It has good appearance and the kiln has good performance of temperature keeping, low coal consumption, low production cost. Especially while other type of kiln has poor working condition and difficult to hire the worker, it has greater advantages.

Kiln size (meter)	Length	Width	Kiln car no	The brick no of each kiln car	Capacity/year pcs
110x3	110m	3m	70	3100	21,000,000
140x3.3	140	3.3	90	3400	30,000,000
146x3.7x2	146	3.7	160	4200	90,000,000

Kiln size 140m×3.3m
Capacity /year ≤300,000,00 pcs
Kiln car 90 pcs
Kiln car dimension 3.3m×3m×0.73m
Product dimension 240×115×53(mm)Standard brick
             240×115×90(mm)KP1 Multi-hole brick
             240×240×115(mm) Hollow brick
             240×190×115(mm) Hollow brick
Yield rate  95%
Manufacturing time  300 days/year8.Firing temperature  800°C—950°C
             Coal gangue and laminated slate brick  950°C—1050°C
Baking period  19 hours(KP1multi-hole brick)
             20 hours(hollow brick)
Billet stacking no.  3400 pcs/car
Kiln car time schedule  40 minutes(Standard brick)
              50 minutes(KP1 Multi-hole brick)

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

 

Fired clay brick baking tunnel kiln (brickmachine1984@gmail.com)

Tunnel Kiln is the most popular kiln to adopt for building clay brick making  process ,It is easy to design for automatic production line compare with traditional  box model kilns ,We can offer best design  for the customer,in order to reduce the  cost and increase the production rate.

In general ,brick making process divides to four processes. 

    1. Raw material treatment. 
    2. Adobe making. 
    3. Drying  adobes
    4. Sintering bricks
Every process will have great effect for the brick products,  so we plan to control by microprocessor to reduce the mistake of people and increase  the quality of products. 

Product Superiority
1. Good availability. Tunnel kiln is used for baking the bricks which are made by clay, shale, coal gangue, etc. Especially for clay brick making plant. 
2. Advanced technology of domestic, hire the senior technicians, offer the perfect service for customers.
3. Specialized for every customer. Our company design different tunnel kiln with different length and height according to the need of of the firing tunnel kiln which are widely used in the world. Its include the design of one bake one burn tunnel kiln and more bake more burn tunnel kiln. 
4. High output. The daily output of standard brick has reached more than 400,000 bricks.The actual annual production can reach at most 100 million.
5. Turnkey Project. Meanwhile, not only supply the equipment, but also free plan site, design, technology, before-sale service, sale service and after-sale service.

We are manufactuter of clay brick making machine. Please contact us for more information. Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

Best clay brick machine(008613119147931)

Best clay brick machine FOR clay brick factory main body is made from cast iron,main shaft and bearings one-time processing,good stability and long life service.
1)harden surface gear of Best service vacuum extruder clay brick  machine was adopted in reducer, clutch are a component with own patent,without any shaking during working, even the extruder can working normal without foundation bolts.  

 2)the steel material of shafts and gears in Best service vacuum extruder clay brick machine are adopt high quality carbon steel and alloy steel, the key parts are quenched and tempered treated so as to extend  fly ash bricks making machine life.

 3)The spiral cut reamer of  Automatic Best service vacuum extruder clay brick machine adopt wear-resistance metal spray painting technology; The upper stage mixing shaft, the cut reamer big shaft, the up-down body etc. are all passed the aging, quenching and tempering process. 

Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com

    

Solution of clay brick making machine by Baoshen (brickmachine1984@gmail.com)

We supply full set of turnkey project for production line  automatic brick machine , including the complete line design, engineering management, civil engineering of kiln and drying chamber, the foundation building, supplying, installation of all the equipments, the supplying and installation of compressed air, water and power system and etc. After we complete the whole project, we will pass the production lien to customer for using directly.

The main equipments on the brick producing line we can supply as bellow:
1.Raw Material Treatment Machine---------Box Feeder, Double Shaft Mixer, Crusher, Conveyor.
2.Brick Forming Machine--------Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine
3.Drying System--------Small Suction Tunnel Drying Chamber, Single Layer Dryer
4.Firing System---------Hoffman Kiln, Tunnel Kiln
5. Automatic Brick Loading and Unloading Machine, Robot Brick Loading Machine.

The business scope of our company is:

1. Turnkey project of brick plant

2. Design & Build Complete Modern Brick Plant

3. Consultancy Services for Brick Plant

4. Retrofit and Modernize of Existing Brick Plant

5. Supply Brick Making Machinery

6. Build Dryer & Kiln

The chamber dryer is suitable for the drying of big size bricks and high hollow ratio brick.

It is usually installed in the full automatic brick making plant which has the advantage of high automation, high capacity.

Hoffman kiln project

This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.

Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.

The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.

Our company email is brickmachine1984@gmail.com.Contact number is 008613119147931.Website:www.firedbrickmachine.com